Process Development (PD) - viral vector manufacturing
Contract Manufacturing
Information
We draw on our manufacturing and quality expertise to design processes that optimize product yields and minimize regulatory risk.
Upstream Services:
⦁ Thawing and expanding cells for production scale
⦁ Host cell line screening and selection
• Transfection or infection optimization
⦁ Media screening, feed strategy
⦁ Cell growth dynamics
⦁ Adaptation to animal derived product-free, suspension-based or adherent processes
⦁ Bioreactor optimization and scale-up
⦁ End of Production (EOP) cell evaluation
Upstream Capabilities:
⦁ Sartorius Glass bioreactor 2 L, 10 L
⦁ STR tank, single-use Sartorius bioreactors 50 L, 200 L
⦁ iCELLis Nano
⦁ HYPERStacks, Hyperflasks
⦁ Cell Factories
⦁ Roller Bottles
⦁ Shake flasks
⦁ Microcarriers
⦁ Multiple DOE studies in flasks & bench-top bioreactors
Downstream Services:
⦁ Purification and recovery of recombinant proteins and viruses
⦁ In-house column packing and qualification
⦁ Resin screening and selection
⦁ Column cycling and aging studies
⦁ Reduction of process residuals
⦁ Scale down modeling for viral clearance
Downstream Capabilities:
⦁ AKTA pilot, chromatography
⦁ AKTA Pure, chromatography
⦁ Q Sonica
⦁ KrosFlo KMPI TFF systems
⦁ KrosFlo KR2I TFF systems
⦁ Centrifugation and Ultracentrifugation
Integrating expertise in translational science together with operational excellence to solve challenging PD problems:
⦁ Holding the same platforms in PD are in GMP suites
⦁ Translated more than 100 product processes from bench to GMP suites
⦁ Helping companies define and optimize their processes to produce material that will enable them to proceed to early phase trials
⦁ Providing expertise in process optimization; > 80% of our biomanufacturing clients rely us for this
⦁ Working as an extension of your team, guiding you through scale-up processes to achieve GMP compliance
⦁ Customized, comprehensive product development plan—outlining each step and highlighting risk