Large Area Roll to Roll Web Coating Systems

Large Area Roll to Roll Web Coating Systems

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INTELLIVATION large area roll to roll web coating systems maximize efficiency, run to run consistency, and product quality in the high-end applications of today such as flexible optical coatings, thin film battery, security coatings, and medical device coatings, to name a few. The systems feature substrate pretreatment, up to six configurable process zones per coating drum, one to four temperature controlled coating drums, and a state of the art control system. Process zones can be configured for planar sputtering magnetrons, rotary sputter magnetrons, evaporation (thermal or e-beam) and plasma surface treatments like glow discharge and anode layer ion source. Designed for high throughput large area roll to roll thin film coating and roll to roll processing of flexible substrates including metal foils, polymer webs, textiles, flexible glass, and flexible ceramics, with coated widths up to 2,000mm. INTELLIVATION large area PVD web coating systems are proven in applications such as metallization, security films, optical coatings, flexible electronics, barrier films, medical devices, batteries and other leading edge roll to roll coating technologies. We invite you to come to our fully equipped R2R application development laboratory and try your product idea on our pilot & production scale R2R500 coater. The powerful yet intuitive control system includes data logging and recipe based processing. A suite of optional in-situ metrology techniques provide for quality assurance of films and for rapid development cycles. The compact design of the R2R series maximizes efficiency by delivering high throughput in a small footprint. Cost of ownership is further reduced through excellent ease of access for operation and maintenance and reduced utility costs as a result of a proprietary coating drum roller design.

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